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LED LIGHTS · DESIGNED, ENGINEERED & MANUFACTURED IN GERMANY
LED Lifetime & Thermal Management – Understanding Industrial Lighting

LED Lifetime & Thermal Management – Understanding Industrial Lighting

Learn how LED lifetime, L-values, and thermal management interact. Key factors, diagrams, and insights for long-lasting industrial LED luminaires.

Service life of LED luminaires

Our LED luminaires are developed as durable products. The service life of the luminaire and the installed electronics is at least 50,000 operating hours (high-power LED technology) or at least 60,000 operating hours (mid-power LED technology). As soon as the luminous intensity drops below 80 %, the service life of the LED is considered fulfilled. However, this does not mean that the luminaire fails immediately, but a further reduction in luminous flux below 80 % of the original value can be expected.

The LED chips themselves are also much less sensitive to vibrations than conventional light sources. As a rule, the LED luminaires outlive the plant in which they are installed.

  • L80: The L-value of a luminaire indicates the percentage of the total luminous flux of an individual LED module remaining at the end of its service life (LED2WORK usually 60,000 h).

The reason for this is that a light source slowly degenerates over its lifetime and emits a little less light. In the case of LED2WORK, this maximum reduction corresponds to the 20% mentioned above after 60,000h.

  • B10: The B value indicates that 10 % of the LED modules used can exceed the drop in total luminous flux specified by the L value, but maintain at least 90 % of it or even fall below that.

External Factors Affecting Service Life

Compared with conventional light sources, a complete failure of LED chips is extremely rare. Once integrated into a fixture, they are virtually maintenance-free. Only the luminous output decreases slightly over the operating period. Both internal and external factors influence the service life of the LED.

A high-quality housing made of specially alloyed aluminium also acts as a heat sink for the built-in electronics and therefore ensures optimum thermal management of the LED chips. At LED2WORK, we work with aluminium core circuit boards for fast heat dissipation on the housing. With the right thermal management, we succeed in maximising the service life of the LED chips used.

L-value notation — what does L70B10 mean?

The L-value describes how much luminous flux a LED still delivers after a given operating time. The notation common in industry combines two metrics:

  • L70 / L80 / L90 — the percentage of luminous flux retained after the stated operating hours. L70 means the LED still delivers ≥ 70 % of its initial luminous flux after the stated period.
  • B10 / B20 / B50 — the maximum accepted failure rate in the population. B10 means: no more than 10 % of LEDs fall below the L-value before the end of the stated operating time.

The de-facto industrial standard for workplace and machine lighting is typically L80B10 at 50,000 h — meaning at least 90 % of the luminaires still deliver ≥ 80 % luminous flux after 50,000 operating hours. A figure quoted as L70 without a B-value is incomplete because it leaves the population failure rate undefined.

Note: Standards information as of 18.06.2026. Standards and regulations are revised periodically — please verify the current version before applying.

Made in Germany
Designed and manufactured in Pforzheim — since 2007.
5+15 year warranty
5 years standard, up to 15 years on request.
> 100,000 units per year
Annual production volume from our own facility.
100% owner-operated
Family business — direct from the manufacturer.